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  GENERAL DESCRIPTION
 
         
     

DESCRIPTION
The Suspended Ceiling that is constituted by screwing the gypsum plate on the metal framework fastened with a suspender system to the existing flooring.

USAGE AREA

» Houses
» Office and management buildings
» Business and shopping centers
» Hotels
» Hospitals
» Cinema and theater halls
» Conservatory and record studios
» Industrial buildings
» Environments required with sound and heat insulation
» Repair and Renovation works


   
  MAIN FEATURES
 

» It can be applied under any kind of existing flooring such as reinforced concrete, hollow, wood and steel.
» It allows making heat and sound insulation in all flat or sloping roofs.
» According to the type of the ceiling, it increases the fire resistance of the building framework and upper flooring.
» It is one of the most suitable systems to pass through the high axle intervals between the king post trusses.
» As it is a flexible system, it easily complies with the shrinkage-expansion movements of the building’s walls and ceilings. It does not constitute cracks.

   
  MAIN DIAGRAM
   
 
   
  AUXILIARY MATERIALS
   
 
  ALLEV TU profile   L= 3 m
  ALLEV TC profile   L= 3 m
  ALLEV attaching fitting   To attach TC profiles to each other
  ALLEV dowel-screw   To fix TU profiles to the wall
  ALLEV steel dowel   It is constituted from screw, bearing housing, L-iron and nut
  ALLEV drywall screw 25   To fix it to secondary profiles
  ALLEV suspension rod   To carry the suspension tongs
  ALLEV suspension tong   To carry the main profiles
  ALLEV clips   To fix the secondary profiles to the main profiles
  ALLEV joint tape   For joints
  DERZTEK joint filling gypsum   for joint fillings
   
  CROSS SECTION & DETAILS
   
 
  Gypsum panel
TU profile
TC profile (Main profile)
TC profile (Secondary profile)
Attaching fitting
Dowel-screw
Steel dowel
Suspension rod
Suspension tong
Clips
SUSPENDED CEILING
WITH DOUBLE FRAMEWORK
Drywall screw 25
Joint tape
Joint filling gypsum
   
  TECHNICAL SPECIFICATIONS
   
 
LIMIT VALUES
 
SUSPENDED CEILING TYPE C-PROFILE TYPE
AXLE INTERVAL (cm)
Suspension Road Main Profile Secondary Profile
With double framework 27x60x27 90 90-110 50
   
  MATERIAL ANALYSIS
   
 
 
 
5% wastage has been included into calculation for 1 m2 Suspended Ceiling.
 
Material Name Quantity (1)
ALLEV Gypsum board

1,05 m2
ALLEV TU profile 0,90 m
ALLEV TC profile 3,50 m
ALLEV Attaching fitting 0,6 adet
ALLEV Dowel-screw² 1 adet
ALLEV Steel dowel 2 adet
ALLEV Suspension road 1,6 adet
ALLEV Suspension tong 1,6 adet
ALLEV Clips 4,7 adet
ALLEV Drywall screw 25 16 adet
ALLEV Joint tape 1,8 m
DERZTEK Joint filling gypsum 0,400 kg, 1 kg/m2 for each 1 mm thickness
SATENTEK Satin finish gypsum
Insulation material (optional) 1,05 m2
Corner profile (corner tape) Depends to the ceiling detail
  (1) The quantities are approximate.
  (2) 8 plastic dowel, 22x45 washer-head screw is used to fasten TU profile to the wall.
   
 
     
1 Determining the suspended ceiling grade 2 Fixing U-profiles 3 Position of suspension rods
• By considering the thickness of the gypsum board thickness according to the finishing grade of the requested suspended ceiling, the lower grade of ceiling U-profiles is marked on the wall surface.
• This grade is carried to the other walls and the fixing line is drawn on all walls with shaving rope.
• The ceiling U-profiles are fixed with dowel-screw-washer by using drill on this line.
• The screw intervals must be 60 cm.

• The distance of the suspension rod on the corner where the application will be started must be 10 cm to both walls.
• As the suspension rods will carry the Main-profiles (upper C-profiles), it must be determined which wall of the room it will be parallel.

4 Locations of steel dowel 5 Location of suspension rods
• In the above drawing, the Main-profiles are considered as parallel to the longer wall (a-axis) of the room.
• The locations of steel dowel are marked with maximum 90 cm intervals in a-axis direction.
• Other Main-profile axis is drawn to the ceiling with shaving rope with 90-110 cm intervals.
• The locations of steel dowel are marked on the drawn Main-profile axis with maximum 90 cm intervals.
• While determining the locations of the suspension rods, the locations of the electricity, sound, air conditioning, ventilation and fire prevention installations that take place between the ceiling and the suspended ceiling or will be made before the application is completed must be considered.
6 Additional suspension rods 7 Fixing the steel dowels 8 Size of the suspension rods
• In order to not collide the suspension rods and the Main-profiles with the installations in question, additional suspension rods are used in required locations or the suspension rods and profiles are slid within the limit values. • The determined locations are drilled with drill.
• The steel dowels are nailed in with hammer to the holes and secured with the nut under them.
• The amount of the suspension rod to be used is determined.
• The suspension rods are cut minimum 4-5 cm and maximum 7-8 cm shorter than the distance between the ceiling and the lower grade of the U-profile.
• The cutting procedure is carried out with profile or iron cutter.
9 10 Fastening the suspension rods 11 Fastening the suspension joints
• In another option, the suspension rods are not cut.
• In this case, the suspension tongs and the Main-profiles are twisted upwards after they are fastened and taken to the scale.
• The suspension rods are suspended by passing them through the L-iron on the steel dowels. • The suspension tongs must look to the same direction by providing easy passing of the C-profiles.
• The springs on the suspension tongs are pressed and the suspension rods are passed through the holes on the spring.
12 Fastening the Main-profiles 13 Attaching fitting 14 Joint places
• If T-suspension tong is used, then the Main-profiles are fastened by passing through the tong teeth.
• If C-suspension tong is used, then the Main-profile drawn near to the tong and the tong is rotated until it locks the Main-profile.
• Attaching fitting is used in joint places of the Main-profiles. • The joint places of neighboring Main-profile axis must be discomposed.
15 Intervals of Secondary-profiles 16 Location of Secondary-profiles 17 Fixing the Secondary-profiles
• The Secondary-profile intervals must be 50 cm. • The distance of the first Secondary-profile to the existing or cladding wall must be 10 cm. • The Secondary-profiles (lower C-profiles) are penetrated to the ceiling U-profiles in vertical direction to the Main-profiles.
• The Secondary-profiles are fixed to the Main-profiles by using two clips at intersection points.
18 Attaching fitting 19 Cutting of gypsum boards 20
• Attaching fitting is used on locations of Secondary-profiles. • The pasteboard on the front side of the gypsum board is cut with a utility knife by using a template.
• The utility knife must contact with the gypsum surface by completely cutting the plasterboard.
The gypsum board is broken with hand from the cutting place by keeping the cut surface upside.
• The gypsum board is turned upside down and the rear plasterboard connection is cut with the utility knife.
21 Insulation Material 22 Gypsum board coating

• If it is projected to make insulation on the suspended ceiling, then the insulation materials are placed on the profiles before coating the gypsum board.

• If the walls are perpendicular to each other, then the gypsum board is approximated to the wall corner my constituting a right angle to the Secondary-profiles.
• The short edges of the gypsum board must center the wings of the Secondary-profiles.
• The gypsum boards are fixed to the Secondary-profiles in the direction of the profile axis with 25 mm drywall screws.
23 24 Screwing
• If the walls are not perpendicular to each other, then the gypsum boards numbered 1 and 2 are cut diagonally and screwed by coming together with the wall.
• The short edges of the gypsum board must center the wings of the Secondary-profiles.
• The gypsum boards are fixed to the Secondary-profiles in the direction of the profile axis with 25 mm drywall profiles.
• The screw intervals must be maximum 30 cm.
• The screw heads must be embedded in the surface of the gypsum board and it must be careful to not damage the plasterboard.
 
25 Variable Distance Ceilings 26 Ceilings Under Hollow Furnishing  
• The suspension rods are suspended by passing through the L-iron on the steel dowels.
• The suspension tongs are fixed to the suspension rods.
• The rods are twisted upwards after they are adjusted according to the requested height.
• The steel dowels must be fixed to the rib joists between the hollows.  
 
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